Kioti injector pump problems.

Kioti injector pump problems You can probably check this theory by removing an injector, reconnecting it to the feed line, and see if it sprays anything when you crank the engine. Thread starter sherrym; Jun 27, 2024 · I have a Kioti CS2410 which will crank but not fire. May 6, 2018 · Here is the update. Oct 14, 2019 · Hello: New guy here looking for some help. Mar 19, 2017 · inline filter, and drained fuel tank. But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. Read mulitiple posts. Remove the injection pump cover(2). Lift pumps check valves can fail even if the diaphragm is OK. It now doesn't start and I've tracked it down to the solenoid on the fuel injector not working. Gas tank to fuel lift pump line checked. and spin the engine to see if fuel squirts out. Symptoms: A weak or failing fuel pump may cause hard starting, loss of power, or engine stalling. The Massey Ferguson injector pump plays a huge function. Fuel filter to injector pump line checked. Nov 2, 2010 · I was looking a some old post concerning injector pump problems, can the pumps be rebulit or do they have to be replaced, If you want the name of the best Kioti Jun 21, 2012 · After reading several post it seeems we have an injector pump problem. I used the tractor Saturday morning for about 2 hours and went to put it in the garage, wouldnt start again. Also Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. It’s been to two different dealers which have both Feb 21, 2011 · hey jerry i once owned a john deere 350 my self 6way blade and winch ,1968 yr, and it did about the same thing. The tractor (and pump) has 380hrs on it. Also my first Kioti was a 2007 CK 25 an lo & behold the fuel injector pump failed. Fuel injector repair/replacement . Second the tractor is only 3 years old and has only 300 hours on it, these injector pumps should not be failing at 300 hours. If the fuel doesn't flow freely without any bubbles at the inlet to the injector pump, you need to start back at the fuel filter. My CK20s sat for a while this winter (no snow) and didn't get it's needed exercise (my bad). Daedong, the parent company of Kioti and Kubota, collaborated to create the 02 tractor series. The engine chapter describes the engine body, lubrication, cooling, fuel Jul 17, 2009 · Just got my CK25 back from a failed injector pump (~600 hours). Oct 5, 2003 · Yep, the injector pump is controlled by a computer and a fuse had blown. Problems arise from the sitting of fuel, when condensation occurs - this adds to the Water that is already in your fuel. It started Aug 9, 2016 · If you didn't get air into the injection pump then you shouldn't have an issue. If you notice one or more of these warning signs, you may have to replace your diesel fuel injector pumps. I may have had a different opinion had the injector pump been covered by the warranty though. Added fuel conditioner, changed fuel filter etc etc. thepumpguysc Elite Pumps, Hoses, Nozzles, Filters; Fuel Injector Nozzle Assembly fits Kioti CK27 CK30 CK35 DK40 DK45 DK50 DK55 DS3510 DS4110 DS4110 HS DS4510 LB1914 LK2554 LK3054 How do you reset engine stop. Jun 20, 2012 · btward: Your item #4 is the injection pump (IP) rack pin. So now, I bleed the injector lines before I try to start it. The only thing left is to get your self a compression tester and buy the special fitting to fit your injector hole and know the exact reading then you will know if thats it or not. Jul 11, 2012 · Kioti. The dealer said he'd do everything he can in his power to get it covered under warranty. then tried to restart it. I have also had to do this with some of the hydraulic lines - FEL & backhoe fitted/ Nov 22, 2013 · As this sticky thread seems the most relevant place to post, here's yet another injector pump failure story (abridged version). I attempted to have the pump rebuilt and the unit was returned with a note. The rod stopped moving and was jammed. This is the injector pump that fits numerous Kioti tractors. Will not buy another one because of it as well. Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. I took it the pump out today and confirmed it was the gears/pinions with broken teeth. Fuel filter pluged and engine quit,replaced filter and However, there is an ignition switch problem in Kioti tractors which is quite common along with electrical issues, fuel problems, etc. bubbazoo New member. With transportation/labor the bill was going to be $1500. injection pump gear on #3 cylinder had teeth missing causing the rail to stick closed. Nov 3, 2011 · My Kioti CK 20S is in for repair right noe for injector pump failure. I bought it used . See full list on yardfloor. Jun 27, 2023 · I have a 2006 ck20 that I bought not running. Replaces Kioti OEM Number(s) E5800-51016, E5800-51011. 89. It had the teeth missing from one of the gears as you've reported seeing. would bog down in 4th gear. Jul 20, 2018 · This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK45 TRACTOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. com 5 days ago · Inspect fuel filters, injectors, lines, hoses, and the pump/ Service or replace the faulty components and bleed the air out of the fuel system if needed. But everyone I have rebuilt have to be retimed due to small amounts of wear on all of the above items. Oct 18, 2024 · It's gone now, replaced by a 3 foot length of welding filler rod attached to the injector pump fuel shut off lever. Not sure where to go from here Apr 3, 2020 · If so, take the fuel line off at the injection pump and insert it into a bottle. Suspected a relay issue. I had the same problem last year when I replaced the fuel filter. I motored it over after putting new 2. Mar 12, 2013 · Now slightly loosen the joint at the injector pump inlet until fuel flows freely, then tighten that joint. Jul 1, 2009 · Joined Oct 30, 2009 Messages 5,869 Location Jefferson County, Mo, about 35 miles out of St Tractor Bobcat CT235, Bad Boy z-turn, Suzuki Vinson 500 and F-150 Sep 23, 2012 · Thanks for update. I think he nudged them on the design issues. The local Kioti dealer and the company would provide no help except trying to sell me a new pump for over a thousand dollrs. :thumbsup: 30 years from now they won't let me have a tractor, chainsaw or drivers Mar 12, 2024 · Kioti CK3510H (2017) Injector Issues Jump to Latest 1. The tractor will bog down and shut off sporadically. However, Kioti tractors are prone to some common problems that can compromise their ability to effectively take on the task at hand. Dec 14, 2021 · Kioti is one of the most selling tractors in the U. Information for Kioti owners. . I used a vaccuum pump to fill the fuel lines all the way to the banjo bolt on the side of the fuel rail. Jun 14, 2008 · 4. How much horsepower does Kioti LK 3054 provide? Kioti LK 3954 comes up with 30. 3K views 3 replies 3 participants last post by thepumpguysc Mar 13, 2024 Aug 17, 2005 · NY_Kioti_sales: Heard from older bro a few minutes ago and he said the dealer from whom he purchased the tractor believes its the injector pump giving problems. I was using it for a couple of hours yesterday and then again for 45 minutes today with no problem. Just a darn good little machine. The fuel pump on the side of the motor does not pump much fuel, barely a trickle comes out while cranking. if u shut it off w a key, u have a solenoid. Turn on the key to make sure there is fuel coming out. Jan 11, 2022 · Obviously there can be many reasons for this but in this case we will look at a common IP failure in the Kioti CK 25-30-and 35 with electronic turn off. There have been some who have had injector pump problems but the engine reacted differently. Taken hose off at fuel injector and when i run the pump, diesel flows. It was running at I Have the same problem with the same machine. 5. If your Kioti tractor is still running rough despite changing the fuel filter and fuel pump, here are a few other potential causes to investigate: Fuel Injector Issues: Clogged or malfunctioning fuel injectors can cause rough running. It shut it down Saturday. Fired right up. Next turn the engine over in 3-5 second intervals until you see fuel coming out of the loose injector lines. It is more of a recommendation that we follow. I have a great personal relationship with the dealer so Im sure they will help me trouble shoot before I have to bring it in to them. But for now lets assume that it did, so now Just a quick video to show you how to test a fuel shutoff solenoid. Jun 17, 2023 · I've had a runaway motor on my CK25 and out of commissioned it months ago. From what I've read this pin usually seizes up when the pump goes bad, but it's not. If she doesn't start then you have another problem, not air in the lines. By the way, i purchased my DK45s used with 529 hours on it and found out today from my Kioti dealer looking up the warranty work that it had to new FIP put on it at 186 hours. I believe it is the same issue show here. Jun 11, 2007 · Others, who may have had a similar problem, hopefully will post their repair. Dealer picked it up Thursday and it was sitting in my driveway yesterday when I got home. Those problems often contribute to other common Massey Ferguson problems. On an engine that isn't designed for this, though, the siphon of the injection pump isn't enough to pull all the fuel that is needed, and it is hard on it. I am a fairly decent mechanic but I am stumped. Is it under warranty? I would start with the injectors but the hard part is which one being that it is intermittent. Never uses oil. Oct 16, 2014 · Bought this tractor used in 2009 from a Kioti dealer with about 500 hour and found out yesterday from Kioti that the orginial pump was replaced with a new pump in 2008. If you have been skeptical about what's in the additives then I thought this was well worth a read. There are a few things Oct 8, 2013 · The next step after getting the fuel filter full and tightening the bleeders screw is the loosen the three injector lines on the injector pump. Feb 15, 2012 · 23hp from the 233, 27hp from the 273 and 29hp from the 293; all from the exact same engine! Go figure! But, to start blindly messing with fuel pumps, pressures, etc. The timing of the pump determines when it will inject fuel into the cylinder as the piston reaches the before Step-by-step guide to fixing, removing, and installing a Kubota D722 fuel injection pump. After the above, I'd check the injectors or maybe run a cleaner (like Seafoam or Diesel Purge) thru them. 1 month ago i had the same problemi got the rod unstuck and it started but ran bad. Removed fuel line from lift pump and got good fuel flow out of lift pump. I am Mar 7, 2015 · Back to the injection pump: Timing of the injector pump can't change dramatically, like all the sudden, unless something broke. i don't see a fuel shutoff exept on the fuel fillter and there is a manual type valve on the supply line to pump but it has a small line that goes no where but on the ground so idon't know if it is supposed to go some where, it does have a clamp on it and is located by fuel filter? Jul 7, 2008 · I had to take my Kioti DK45 in for service in September because it quit running. Third does anyone no if there are parts available such as the plastic gears inside the pump. 5 hp, used to put out 34hp in 2015. They said it was because I was running pump diesel instead of off road. Voila. I really like this tractor but the down time is killing me. First let's look at the injection pump and it's location. Nov 11, 2008 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. "No service available-cannot buy parts/replacement parts at this time. Oil & Fuel dk45s injector pump problems at 500 Oil & Fuel dk45s injector pump problems at 500 hrs. Therer is nothing in the manual about this, and I cannot find the valve. It's about a 1999-2000 model and has a 3 cylinder diesel engine. Many diesels can run without a lift pump- I have a friend who lives in Haiti and he has an 11 Landcruiser diesel. I removed it and the pin that slides back and forth moves freely. If you are not 'up' on electrical trouble shooting, stop and find a friend/neighbor to help you out. I have a CK25 2006 Kioti with 214 hours on it when the fuel injector broke and when a local tractor repair place took it apart it had chipped teeth on the gear. It led to incidents of out of control very high RPMs. Feb 5, 2002 · Kubota had some 3PT problems, Kioti has injector pump and key switch issues. Then removed various fuel lines to fuel pump, filter, injector pump and found a wasp sticking out of the line from the tank into the fuel pump, before the fuel filter. Use the Right Diesel Fuel Injector Pumps for Your Make and Model. I know it sounds crazy, but I bleed the filter well before I tighten it and I bleed the line to the fuel pump. That is why we need to explore the common Massey Ferguson injector pump problems. It always was sluggish. com/chippers/If your Kubota is leaking like this it's because the pump pistons are worn out. I hope this helps. He asked if I had time Fuel Injection Pump Assembly for Kioti Tractor(s) CK27, CK30, CK35, DK35, DS3510, LK3054, LK3504. Remove the two fuel feed pump mounting nuts. Aug 26, 2012 · First let me say thank you so much to everyone on this forum for your help. Making your own Diesel Additive (and overpriced store options) Aug 28, 2012 · Hi, In April, I bought a new Kioti Mechron 2200 UTV from my local dealer. Fuel Pump Problem. The tractor (and pump) has 280hrs on it. https://bauertree. This seems to be a pretty common problem. So, keep reading. fuel turbocharger shop new rebuilt components injection pumps injectors turbochargers parts accessories diesel and gasoline engines Ford Chevy Chevrolet Dodge Sprinter John Deere Mack International IDI 6. Some of these problems including engine failure and dull blades mostly occur as a result of poor Aug 14, 2023 · The Kioti CK3510 tractor can suffer engine problems due to dirty fuel filters or faulty injectors. As in it barely Kioti DK65 Injection Pump Make: Kioti Model Number: DK65 Fitment Notes: 2644A406DN, 295512A1, 8922A160G, 8922A160T, 8922A161G, 8922A161T, 8922A162G, 8922A162T, 8922A163G Kioti DK65 Injection Pump for your Kioti DK65 is now available at Thoroughbred Diesel. Loosened injector fuel line and got no fuel being pumped out of injector pump. If not, check the shut off solenoid. Mar 6, 2015 / Yet another Kioti injector pump failure. For others, this stop solenoid is different from the CK and DK models. Look at your fuel line. There can be a ticking sound coming from the pump and it can be caused if there is water in the pump. Apr 14, 2009 · I've got 2007 kioti ck30hst and I thought I narrowed my problem down to the injection pump. Oct 30, 2017 / Bleeding the fuel system on a Kioti Nov 24, 2013 · Jun 18, 2015 / Kioti LK35 Injector Pump Solenoid Problem #7 . T. I sort of wondered why the frequency of the switch failures. This seems to have happened fairly often and is due to defective manufacturing or design. My CK25 has745 hrs. Just a split oil cooler a while back. Good Luck. Move on down the line to you get to the injector pump. If you are not getting fuel to the injector lines I would say the rack is stuck closed. Assuming it starts right up, compression, valves, and glow plugs are probably OK for now. :confused: In 35 years of owning Kubota tractors I never had any fuel system issues and expect the same from my Kioti. Thread starter sherrym; Jan 31, 2024 · 877-530-4430 DE SOTO, IA. 1. All these lines getting fuel but when crack injector line one right above injector pump and crank engine no fuel. Types of Pumps: Kioti tractors may use either a mechanical fuel pump (driven by the engine) or an electric fuel pump (located in or near the fuel tank). My tractor is a 2006 CK30, 700+hrs. Since your issue was in July I am curious to see if it was the same problem. Mar 9, 2014 · You're welcome to use any of my pictures and information to help other Kioti owners. But, IF you did then cracking an injector would be the way to help purge any such air. So my rebuilt will be the second pump. Jun 11, 2010 · Also Ive had injection pumps that were just stubborn, two or three complete fuel bleeds and then it finally worked. Manufacturer holds exclusive rights to this unit" Pump is Zexel. Oct 3, 2022 · Much more going on than the old 6610 with the Lucas or Simms injection pump. 5 horsepower. Old fuel line, fails more by collapsing than leaking. If you have any questions Nov 22, 2013 · Verify that you have good fuel flow from the tank by just gravity by detaching the hose. Nov 13, 2017 · Yes, I also have a 2006 CK30 HST with close to 500 hours. I purchased a former Air Force FL-1D model light plant (basically a flight line version of a highway construction light plant), that had a 3 cylinder Kubota Page 104: Fuel Feed Pump And Injection Pump ENGINE - SERVICING LK30 7. It has no lift pump- the injection pump pulls the fuel. Aug 5, 2023 · I'm just trying to find any potential problems I'm missing that aren't a $1500 injection pump. This is truely an outstanding forum! Update: I called the dealer closest to me (50mi) and basically he told me to get lost because I didn't buy my loader from him which was $500 more from him than another dealer that Jan 19, 2018 · inline filter, and drained fuel tank. Check out the brochure in the link Feb 12, 2024 · Injection timing can be adjusted by changing the position of the injection pump relative to the engine. This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. $273. Sometimes fuel pump can show some problems. What affected the rating was an injector pump failure, ignition switch failure and a bucket that doesn't come back far enough. You should have a print in the back of your owners manual. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. (No fuel at injector nozzles but at injector bolt; no click from solenoid, but power to Jun 16, 2009 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. I bought a used Kioti LK3054 and have put a couple hours on it mowing a little and moving it around the farm. Several days ago I started it up and backed it out of the barn. It is all the way in and lever does not move on manual connection attached to injection pump. slow to rev. 3. Nov 9, 2011 · I wanted to follow up on this conversation after receiving a Doowan injection pump from a Kioti this week. It can run for days or weeks without issue and suddenly it’s like it’s not getting any fuel. When the pump is clogged it can stop the engine to start or stop the engine after it starts to run. Love the size and horsepower. A few Mar 7, 2016 · The last thing you should be concerned about is the injection pump! Most problems with diesels have to do with the fuel delivery system from the tank to the injector pump inlet. Sep 13, 2014 · How many hours? the injector pumps will fail or I should say the fuel rack on the pump, if you take the plate off the side that has the oil fill plug and the throttle cables on it you can look in and see if the rack is moving when the fuel solenoid moves. He lined the engine TDC, removed the 4 allen head screws holding the pump the in housing and lifted the pump out. The injection pump is often driven indirectly from the crankshaft by chains, gears, or a timing belt that also moves the camshaft. We're good to go. $3. Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. If every think else is known to be good, then you have an injection pump problem. I couldn't shut it down or control the Nov 29, 2014 · I am not sure if I have the Injector Pump problem that I have read about on this forum, but I have a Kioti CK25 with under 200 hours. I love that my DK predates all this nanny nonsense. Found out that the Injector pump went out. Edit: Sometimes it will crank, and start for about 2 seconds. A fuse!! A $273. 2. They also said it If you are using your tractor day after day and going through a tank or more a week, you should have no problem. I do need a bigger tractor in the future and would certainly reconsider a larger Kioti. I have no smoke when it cranks. How to Test a Fuel Shut Off / Injector Pump Solenoids on Amazo Feb 5, 2020 · Looking through another thread about "5 extra HP" on an NX4510, I noticed the poster had a link for the Daedong/Kioti motors for 2015. 2017 / Kioti EX45 Injector Pump Repair. Kioti Owning/Operating . Multiple injection pump failures have been reported on this site so I'd like to start a survey to collect data on these costly and frustrating failures. Tractor, well first I'm going to try and see if the Kioti people will stand behind the EPA warranty and replace the pump. Funny, my pump is a Doowon and not a Zexel. via YouTube Capture Jun 29, 2011 · May 2017: Kioti DK40 SE. The pump was not under warranty but my dealer called Kioti and they would honor a free replacement. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins I'm just trying to find any potential problems I'm missing that aren't a $1500 injection pump. (Note for assembling) • Page 105 ENGINE - SERVICING LK30 4. You & the links bring it to light. It runs smoother, quieter and has a bit more power too. Feb 7, 2020 · I figured I would throw to post up as food for thought while I put new fuel and return lines in and maybe throw some good injector cleaner in. Model Year: 2006 Kioti company absolutely will not help with the bad injector pump even though they knew this was a problem with their tractors. Nov 28, 2020 · You verified it's getting air, no blockage, Kioti owners manual will suggest - "when power is insufficient" - Valve out of adjustment - Air Cleaner dirty - Fuel injection pressure is wrong - "If color of exhaust is bad"; fuel quality poor - Nozzle is bad - at 250hrs valve adjustment should not be an issue, however contaminated fuel can be a pain and cause blockage / failure at the injectors Nov 10, 2022 · With their expertise and guidance, you can restore your Kioti Mechron’s performance and get back to using it safely and effectively. Low Or Power Loss. Saved me a bundle. A clogged fuel injector or fuel lines are also some of the reasons the pump is Jul 8, 2005 · Problem is the kioti tech mentioned that there is a valve or something on or near the injector pump that should be opened also during the 30 second run then closed. Bled out canister and verified fuel is being pumped to the canister filter. The first day I had it, I was backing up and a stick went up into the front-right CVC boot and it knocked the boot off (metal strap and all). Even better, control sleeve replacement does not require special tools or re-calibration, if done right. Apr 26, 2021 · I see fuel coming out when the injectors are loosened. I have replaced fuel filter and fuel pump. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Apr 27, 2021 · Wouldnt restart. To remedy this, it is important to replace the fuel filter, clean the fuel tank and inspect the injectors. Kioti 2007 Dk45SE HST. Jul 28, 2012 · Just to update this thread, Injector pumps/Fuel System are not covered under warranty so I have shelled out $1490 For a new pump. Why 2 years later Kioti upgraded to a new style injection pump and different injectors is beyond me unless they had problems with the early ones. As such it is highly likely to experience some problems. , is very likely to swiftly cause $$ problems! Since I don't have any problem with my machine the way it is, why go messing around is my current thought. I spoke to the dealer who is a real stand up guy - one of the reasons I bought the Kioti in the first place. Most times at this point the tractor will start so tighten the injector lines down and go to Oct 14, 2016 · For the most part I really enjoy this tractor. He thinks it is a problem with the electrical side of the fuel pump system and has picked the tractor up to check it out. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. Oct 16, 2014 · There is no way to tell how serve this problem is. S. That’s why, in this article, I will share the common Kioti tractor problems and some solutions for you. I am in the process of having it towed to the shop to have it worked on. Mar 28, 2007 · Mrs. Loosen the steel feed lines from the pump to the injectors, AT THE INJECTORS. 3 Powerstroke Cummins Duramax Performance Common Rail Injector DB2 Kioti Doowan This document provides an overview of the contents and structure of a tractor repair manual. Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. Man good luck! customer: have a kioti lb 2204 that is not pumping fuel out of injector pump. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. I was hoping someone els might have a 1995 year model LB 1914 Kioti tractor like mine and ran into the same conditions on a no start daedong deism engine that came with this tractor when it was first sold in North Carolina in 1995. One cheery note, the exact same IP costs about $500 more as a Kubota part (which makes me wonder if it's available for even less from someone else). I tried bleeding lines again but I have no fuel at the injector now. After researching, I figured it was the fuel injection pump. I would like to try and avoid it being mis-diagnosed Jun 26, 2019 · The earlyy NX series tractors use a different injection pump and injectors. May be a problem with the lift pump, but removing the supply line at the injection pump and checking flow will help eliminate any problem upstream. A new IP is costly (vicinity of $1000-2000) so this is not a trivial repair. KIOTI DAEDONG DK45 TRACTOR Service Repair Workshop Manual provides step-by-step Feb 21, 2012 · How about the fuel, is it fresh and clear and light in color? If not drain (or pump out) and put in fresh fuel. so it doesn't seem like a warped head or injector pump problem, if the gears were stripped on the injection pump it seems like it should do it all the time and not start, unless the fuel gravity feeded Nov 22, 2013 · Well here it is, Dec 2017 and I'm pretty sure my injector pump just crapped out. Avail Warranty Service; If you are experiencing problems with your Kioti Mechron, it is important to take advantage of any warranty or service options available. The guy I bought it from said it had been setting up because of a problem. Reactions: IndyIan Oct 19, 2024 / After years of random dieing i finally found the problem with my kioti ck2610 Aug 10, 2012 · I had it for 3-4 years with 300 to 400 hours on it and the injection pump went. Expensive lesson, but better than an injector pump. Detach the fuel feed pump. The thread is pretty thorough and explained a lot. #10 . It's pretty easy and quick. There will be 5 days ago · Are Kioti tractors made by Kubota? Both Kioti and Kubota produce tractors with essential qualities that set them apart from one another. Nov 23, 2021 · The engine may misfire or fail to start altogether if the fuel injector pump isn’t working. Iam not getting any fuel to the injectors. I did replace the fuel pump last year and it may have just needed to be bled as I had to bleed the lines then too. He said the “cam” for the injector pump had been replaced and it was not “timed” correctly. If it’s equipped. Just talked to a mechanic and he has done a couple at his shop, one on a 30 and one on a CK40, both were sent out to a local shop for repair at around $600-700 to rebuild. Under the injection pump is a cam shaft with timing marks on its gear that align with the mark on the pump drive gear. Make sure that you have adequate fuel flow from the tank. 9 7. I called the dealer and they walked me through bleeding the fuel line at the filter, lifter pump, and injector return line. I. The only other Oil & Fuel dk45s injector pump problems at 500 hrs. 87 for a fuse and I'm actually happy about it because it could have been something serious and (more) expensive. May 26, 2007 · The links you posted, as Paul Harvey would say, is the rest of the story. right now, largely due to its affordability and quality. The 3A165 that is in the CK2610 now, although detuned to 24. I may not be bleeding the lines correctly and could use some help. Most problems are pretty simple. I have a steady flow of fuel using the vaccuum pump, but when I turn the tractor over, barely a trickle comes out. Kioti isn't the only maker with recurring problems, but they're the only one with recurring injection pump failures. had lack of power. If that is good then I would try bleeding the injectors by loosening the injector lines and cranking the motor over until you see fuel spitting out of them. Check also the loft pump by operating it manually and verifying good output, probably pump several cups of diesel to be sure. jimlk3045 New member. Dealer replaced it under warranty. This part fits. Fuel lift pump to fuel filter line checked. Tractor cranks but won't start. If it does not look at the filter back. Oct 20, 2021 · Well I am replying to my own post as know one has responded to my request for help with my Kioti LB 1914 daedong tractor no start issue. 2006 Dk45SC 2200 hours: Started having starting problems first, occasionally requiring 2-3 turns of the key before fuel would flow. Loss of power. 2. Apr 21, 2012 · The IP is pricey but you should be able to get Kioti to fix (assuming that's the problem) because it's a known material/design defect. What to Do if the Diesel Fuel Injector Pump Is Failing. Would not buy from either again. Fuel Injection Pump Assembly fits Kioti CK25 LK2554 E5500-51015 E5500-51012 ASAP Item No. Hello Everyone. Inspect the fluid condition, change or add more if needed/ Service or replace the faulty Hydraulic components. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. No injector pump problems yet. Remove the Oct 18, 2012 · X2. We were able to repair the pump using Zexel parts which were in stock and an exact match. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). 00). 175156. I purchased it new in February of 2008. Joined Nov 28, 2010 Messages 3 Tractor kioti lk35. I had a service tech come and I was told it is the fuel injection pump that has gone bad. 5 hrs labor. The new heat shields from Kioti bought by dealer part number are too small and do not fit over the injector tip and are lose in the hole for the injector tip seat. , etc. Filled with fresh No 1 diesel. Jul 23, 2013 · I have read about problems with many of kioti's injection pumps, but I thought the 2008 and newer models were supposed to be "fixed" If I remember right it was something about a spring loaded plunger that would snap back too fast and break at the no 4 fuel outlet area (inside the pump). In today’s project, we’re tackling the fuel issues that put the Kioti NX5510 tractor down a couple weeks back. Same problem. Mar 28, 2007 · Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. Thread starter sherrym; Jul 15, 2005 · Apr 23, 2014 / Kioti LK3054 hydraulic pump rebuild #1 . Does it necessarily mean anything that this pin is Jun 5, 2017 · Zexel must have improved the metallurgy because the problem stopped after the 2008 build year. Apparently the glow plug tips also broke off. Check for any visible fuel leaks or signs of injector damage, and consider having them tested or cleaned. Notice how the one on the left never develops Nov 11, 2014 · KyKub, I watched a retired diesel mechanic work on a BX22 injection pump which is the same type mentioned here. Turn the engine over until fuel flows out to insure all the air is purged from that line, then tighten the nut an proceed to the next injector line. Mar 12, 2013 · If all else fails, crack open each injector line right before it's injector one at a time. I think I'm going to join the chucklers. I generally have to break the fuel lines at the injectors to bleed the air out of the lines. Grease went everywhere. You have to find out why you are only getting a couple volts to the solenoid. I still have aluminum pump, 350 hours and no problems but only a matter of time. This information will be most useful if you respond only after your failure is completely resolved. It took me about 6 1/2 hours from start to finish but the first hour was cleaning. Does Oct 2, 2022 · U first need to determine if the inj pump is pumping fuel up to the injectors. Don't let any spray hit your skin! Here's photos of one that May 23, 2023 · Im pretty sure its a gravity system but there is a round part on the engine near the injector pump that looks like a diaphragm pump, I will check that as well. I had to pay 1. They removed a shim from the injection pump and it runs better than ever. Engine stop botton does not move. Diagnosis. Thread starter sherrym; Mar 17, 2004 · Well my time was up yesterday my CK 30 injector pump went. B. I was able to find the pinions for sale online, or "sleeves" as they're listed, and had them on hand to replace the broken Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. J. It was covered by warranty, but occurred when I needed snow removal. It includes a table of contents that lists chapters on general information, the engine, and disassembly procedures. FUEL FEED PUMP Removing Fuel Feed Pump 1. Nov 9, 2011 · Fellow Kioti owners and operators. I try to do too much with the one I have and it has stood up to the punishment so far. 87 fuse! A freaking fuse on a DIESEL INJECTOR PUMP. Kioti. Hope this video helps! Change your FUEL FILTER first thing btw. KIOTI doesn't state an "additive to be used" anywhere. Dec 5, 2013 · Three weeks ago while picking rocks with the 45, for no apparent reason, the engine started to race out of control. We’ll pull it in the shop, drain the fuel tan Nov 9, 2011 · When looking for more information on what local Diesel additive to buy I came across this post on an Australian Forum. injection pump gear or cam or injection pump plungers or rollers. View Details. I'll be interested to learn if you find any local repair capability or are forced to buy new IP from Kioti. Replace the fuel filter if there is ant doubt. Based on posts on the owner-operator forum, this problem seems to effect 2005-2008 models. Kioti covered the cost of the pump (over $1000. May 4, 2023 · Massey Ferguson Injector Pump Problems. Aug 17, 2021 · We have a Kioti Ck2610H that is a few years old and has had a fuel system problem since new. :laughing: It's more than my grey matter can handle. The general information chapter covers tractor views, specifications, identifications, cautions, and checklists. My questions Mar 3, 2024 · I have a 3910 Ford that I have had problems with after changing the fuel filter. Kubota injection pump repair without removing it from the tractor. I have a CK20 ,purchased in 2006 . . You may also Nov 22, 2004 · Well I guess I just joined the club of the few if not many who've had their injector pump go "south"! Was running fine while doing a 'tilling job, finished, shut it down and was chatting with customer in regards to how great the tractor has been (little to no problems). Dec 4, 2011 · Fuel should flow freely. Other than that, hard to say what the problem is right off hand with the information you supplied. 6 FUEL FEED PUMP AND INJECTION PUMP A. i do custom work etc sometimes for a few folks , i would look at 2 things #1 the return line ,there is a spring and steel ball just inside the fitting that connects to the pump this restricts pressure and prevents fuel from leaving the injector pump and regulates the fuel to the About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright A malfunctioning fuel pump can lead to fuel starvation and a host of problems. Hence, you can find one or more of them in your Kioti as well, if you are unlucky. Jun 28, 2009 · The solenoid requires 12volts to open the fuel flow to the injection pump. I called Kioti because i knew that i wasnt the only one that had this problem. All is good. Aug 29, 2012 · Kioti CK30 Injection Pump Failure. Seemed to be fuel supply. Has Kioto offered to help with these repairs? Aug 11, 2015 · Review of Injector Pump and No Help from Dealer and Co. The local dealer whom I bought it from was no help either, would not go to "bat" for me with the company. make sure the vent in the fuel cap is not obstructed. The typical symptom is: tractor runs fine but won't restart after the engine is shut down. Jan 23, 2021 · Replacing the pump has enabled me to correct some manufacturing issues around the location of the fuel lines and moving parts. I put a nylon tie strap on it to hold it until the Jul 1, 2023 · The injectors are correct but i am having a problem with heat shields that goes at the tip of the injector and into the cylinder head. I'd hate to think that it's a complete failure of the fuel injection pump. Does Kioti really know they have a problem. e. xwy wyi tnzqaf samu xtmb tnnjc nnvjwm bhsq aslwnv ogf pteqcwh ltv stiwr drwgax winul